Investing in a digital traffic sign printer is a significant decision for any business involved in sign manufacturing. The right printer can enhance productivity, improve quality, and offer flexibility to meet diverse customer needs. Among the leading options in the market are the TrafficJet Pro and TrafficJet Xpress printers from Avery Dennison. This guide provides an overview of what to consider when purchasing a digital traffic sign printer and highlights the features and benefits of the TrafficJet Pro and TrafficJet Xpress models.

Key considerations when buying a digital traffic sign printer

  1. Printing speed and volume
    • – Production volume: Determine the volume of signs you need to produce. High-volume operations require faster printers with greater throughput.
    • – Speed: Faster printing speeds reduce turnaround times, crucial for meeting tight deadlines.
  2. Print quality
    • – Resolution: Higher resolution ensures sharp, clear graphics and text.
    • – Colour fidelity: Accurate colour reproduction is essential for traffic signs to comply with regulatory standards.
  3. Material compatibility
    • – Substrate options: Ensure the printer can handle various substrates, including different types of reflective sheeting.
    • – Ink compatibility: The printer should use durable inks designed for outdoor use.
  4. Ease of use
    • – User interface: A user-friendly interface can significantly reduce training time and minimise errors.
    • – Maintenance: Look for printers with automated maintenance features to reduce downtime.
  5. Infrastructure
    • – Space: consider not just the size of the printer and where in your workshop it will live, but also the route through your premises it will need to take when it is delivered.
  6. Cost of ownership
    • – Initial investment: Compare the upfront cost of different models.
    • – Operating costs: Consider the cost of consumables (inks, substrates) and maintenance.
  7. Software integration
    • – Design software compatibility: Ensure the printer is compatible with popular design software.
    • – Workflow automation: Look for features that integrate with your existing production workflow to streamline operations.
  8. Support and warranty
    • – Technical support: Reliable technical support can save time and reduce frustration.
    • – Warranty: A comprehensive warranty provides peace of mind and protects your investment.

TrafficJet Pro: high-performance printing

The TrafficJet Pro is designed for high-volume sign producers who need robust performance and top-tier quality.

TrafficJet Pro features and benefits

  1. High-speed production
    • – The TrafficJet Pro boasts impressive printing speeds, making it ideal for large-scale operations. It can handle large batches efficiently, reducing production times and increasing output.
    • – The independent dual clutch roll system allows for simultaneous printing on two different rolls.
    • – If printing on one roll the TrafficJet Pro has a print speed of 635 sf/hr (59 sqm/hr), and if printing on two rolls it’s 850 sf/hr (79 sqm/hr).
    • – Another element which contributes to the TrafficJet Pros high-speed production is its use of UV-LED inks, which can be laminated straight after printing. This means no dwell times needed.
  2. Exceptional print quality
    • With a high-resolution print head, the TrafficJet Pro delivers sharp, vibrant graphics and text. This ensures compliance with regulatory standards and enhances the readability and visibility of signs.
  3. Advanced material compatibility
    • The TrafficJet Pro supports a wide range of substrates, including high-intensity prismatic (HIP) and micro prismatic reflective sheeting. This versatility allows you to produce signs that meet various specifications and standards.

Learn more about micro prismatic reflective sheeting >

  1. Durable inks
    • The Pro uses TrafficJet™ Pro UV spot colours and Magenta which are UV-cured inks designed to withstand harsh outdoor conditions, including UV exposure and weather extremes. This ensures that your signs remain vibrant and functional for extended periods.
  2. User-friendly operation
    • The printer has an integrated PC with a user-friendly GUI (Graphical User Interface) which makes setting up and sending prints very easy.
  3. Integration with design software
    • The TrafficJet Pro integrates seamlessly with popular design software, allowing for easy transfer of designs and reducing the risk of errors. This streamlines the production process and enhances efficiency.
  4. Cost efficiency
    • While the initial investment is higher, the TrafficJet Pro’s efficiency and speed translate to lower operating costs over time. Reduced waste and lower labour costs make it a cost-effective solution for high-volume production.
  5. Size
    • As you might expect, a machine capable of all of this is an impressive bit of kit. The TrafficJet Pro is no shrinking violet either, at 19’ (585cm) × 3.8’ (115cm) × 6’ (180cm) and weighing in at 2,099kg, the Pro will require a considerable amount of space in your sign shop.
  6. Low chemical emissions
    • – The majority of everyday chemical exposure in people occurs through the air we breathe in indoor environments. Many of these airborne chemicals, commonly referred to as Volatile Organic Compounds or VOCs, are irritants and can cause headaches, eye, nose and throat irritation and dizziness. Long-term exposure to certain VOCs may also lead to chronic diseases including cancer.
    • – The TrafficJet Pro is GREENGUARD Gold certified meaning it has undergone rigorous scientific testing to meet stringent chemical emissions requirements to ensure that products are acceptable for use in environments such as schools and healthcare facilities.
    • – This means that the TrafficJet Pro is guaranteed not to compromise a healthy working environment and has no hidden impacts on the health of your workforce.
  7. Sustainable traffic sign production
    • The TrafficJet Pro is a sustainable replacement for wasteful and hazardous screen printing. Once unrivalled in speed and mass production, screen printing now steps aside as TrafficJet Pro emerges to meet the industry’s demand for fast and sustainable traffic sign production.

TrafficJet Xpress: versatile and flexible

The TrafficJet Xpress is tailored for businesses that require versatility and flexibility, catering to both small batch production and custom sign manufacturing.

TrafficJet Xpress features and benefits:

  1. Versatile production
    • The TrafficJet Xpress is designed to handle both small and large production runs efficiently. It’s perfect for businesses that need to produce a variety of sign types, from standard traffic signs to custom designs.
  2. High-quality output
    • With advanced printing technology, the TrafficJet Xpress delivers high-quality prints with excellent colour fidelity and sharp details. This ensures your signs are not only functional but also visually appealing.
  3. Material and ink compatibility
    • The TrafficJet Xpress supports various substrates and uses TrafficJet™ True Traffic Colour UV-LED durable inks. This ensures longevity and durability, essential for outdoor signs.
  4. Ease of use
    • An intuitive user interface and automated maintenance features make the TrafficJet Xpress easy to operate and maintain. This reduces the learning curve and ensures consistent output quality.
  5. Cost-effective for small batches
    • The TrafficJet Xpress is optimised for cost-effective production of small batches and custom signs. It offers quick setup and changeover times, reducing waste and maximising efficiency.
  6. Design software integration
    • Seamless integration with design software allows for easy import and modification of sign designs. This enhances flexibility and reduces the time required to bring new designs to production.
  7. Time saving
    • – From start-up to print takes just two minutes, meaning sign makers can be more productive.
    • – UV-LED ink technology supports instant lamination, so orders get out the door faster.
    • – Whilst not as fast as the TrafficJet Pro, the Xpress still boasts impressive traffic sign print speeds of up to 108 sf/hr (10 sqm/hr).
  8. Size
    • Unlike the TrafficJet Pro, the Xpress is a relatively compact traffic sign printer at 114.2″ (290 cm) wide × 30.6″ (77.6 cm) deep × 58.1″ (147.5 cm) high and weighing 188 kg.
  9. Environmental considerations
    • – Avery Dennison’s commitment to sustainability is reflected in the TrafficJet Xpress. The printer uses eco-friendly inks and substrates, and its efficient production process minimises waste.
    • – The TrafficJet Xpress is also Energy Star Certified which means it meets strict energy efficiency standards. Since it uses less energy, it’s cheaper to run and it reduces your carbon footprint.

Choosing Between TrafficJet Pro and TrafficJet Xpress

When deciding between the TrafficJet Pro and TrafficJet Xpress, consider your specific production needs and business goals.

  • High-volume production: If your primary need is high-volume production with maximum efficiency, the TrafficJet Pro is the ideal choice. Its speed and capacity will meet the demands of large-scale operations.
  • Versatility and flexibility: For businesses requiring a versatile printer capable of handling both standard and custom signs, the TrafficJet Xpress offers the flexibility you need. Its ability to efficiently manage small batches and custom orders makes it a valuable asset.

Conclusion

Investing in a digital traffic sign printer is a strategic decision that can significantly impact your business’s productivity, quality, and bottom line. The TrafficJet Pro and TrafficJet Xpress from Avery Dennison are both excellent options, each offering unique benefits tailored to different production needs.

The TrafficJet Pro excels in high-volume production with unmatched speed and efficiency, making it ideal for large-scale operations. On the other hand, the TrafficJet Xpress provides versatility and flexibility, perfect for businesses that need to handle a variety of sign types and production volumes.

By carefully evaluating your specific needs and considering the features and benefits of these two models, you can make an informed decision that will enhance your production capabilities and contribute to your business’s success.

Avery Dennison TrafficJet digital printers from Lakeside Group

As the only approved UK reseller of the Avery Dennison TrafficJet digital printers, we can provide all the necessary information to help you reach a decision. But our involvement doesn’t end there, because we offer all of our TrafficJet customers, maintenance and technical support through our TrafficJet service packages. Get in touch with our friendly team to find out more or for a tailored quote.

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